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Our Social Responsibility

At LOCO CASTINGS PRIVATE LIMITED (LCPL), we believe in giving back to our community and fostering positive change. We are passionate about education and sponsoring book fairs to inspire and empower young minds. Our commitment extends to caring for those in need by donating blankets and school uniforms to the poorest of the poor, ensuring they have the essentials for a better future. Additionally, we actively support the Swachh Bharat initiative through regular cleanliness drives in our town, contributing to a healthier and cleaner environment. Through these efforts, we strive to make a meaningful impact and support the overall development of our community.

LCPL Quality Commitment

Quality
Control

At LCPL, quality is ensured through certified systems and strict process flow control across No Bake Sand moulding, modelling, finishing, testing, and inspection — ensuring every casting meets the highest levels of strength, precision, and reliability.

Our Recognised Certifications

Endorsed By Industry Authorities

Every certification we hold reflects our commitment to quality, safety, and compliance with the most stringent industry standards in railway manufacturing.

ISO

ISO Certification

International standards compliance ensures excellence in quality management systems, operational efficiency, and continuous improvement across all production processes at LCPL.

Quality Management
RDSO

RDSO Certification

Approved by the Research Designs and Standards Organisation for meeting stringent railway infrastructure standards — qualifying LCPL as a trusted supplier to Indian Railways.

Railway Compliance
NABL

NABL Accreditation

National Accreditation Board for Testing and Calibration Laboratories accreditation ensures our testing lab delivers accurate, reliable, and internationally standardized test results.

Lab Accreditation
How We Work

Process Flow Control

Our end-to-end process flow ensures quality at every stage — from raw material to final dispatch. Each step is controlled, documented, and verified against railway-grade standards.

1

No-Bake Sand Moulding

PLC-controlled continuous intensive mixer for consistent mould strength and quality

2

3D Modelling & Simulation

Casting simulation software validates design before any production begins

3

Melting & Refining

Electric arc furnace with argon purging and ladle refining for pure metallurgy

4

Heat Treatment

Double-ended hearth furnace with quenching tank and induction hardening

5

Finishing & Testing

Shot blasting, NDT, X-ray, 300 MT load testing, spectrometer & 3D scan

6

Inspection & Dispatch

Final dimensional checks, test certificates, and certified dispatch

Quality Testing Lab
Advanced Testing Lab
Advanced Quality Systems

Imported Machines &
Advanced Testing

LCPL operates with imported machinery and industry-leading testing equipment — including X-ray radiographic examination, 300 MT load testing, computerized spectrometers, and 3D scanning. Every casting is verified against 3M standards of quality, strength, and metallurgical integrity before dispatch.

X-Ray Radiographic Examination 300 MT Load Testing Emission Spectrometer 3D Scanner Machine Magnetic Particle Testing Metallurgical Microscope Drop Weight Impact Testing Sub-Zero Bath Arrangement
IS 1030

Steel castings standard for railway applications and structural components

No-Bake

PLC-controlled No-Bake sand system for superior mould consistency

3M STD

Method, Material & Measurement — three pillars of process excellence

Kaizen

Continuous improvement philosophy embedded in every production step

Continuous Improvement

The Kaizen
Philosophy

改善 · Change For Better

At LCPL, Kaizen is not just a methodology — it is a daily discipline. Rooted in the Japanese philosophy of continuous improvement, Kaizen drives our teams to identify inefficiencies, eliminate waste, and make incremental improvements across every process on the shop floor.

From moulding to heat treatment, every LCPL team member is empowered to propose improvements. This culture of small, consistent changes has delivered significant gains in quality, throughput, and workplace safety over time.

Eliminate Waste

Remove non-value-adding steps from every process

Standardise Work

Document best practices and make them the baseline

Empower People

Every team member contributes ideas for improvement

Measure & Improve

Track KPIs and iterate continuously for gains

Kaizen at LCPL
100%

Team involvement in continuous improvement initiatives

Design & Development

D&D Customisation

LOCO CASTINGS PRIVATE LIMITED (LCPL) delivers high-quality casting solutions focused on precision, reliability, and value. With strong metallurgical expertise and a dedicated Design & Development team, LCPL creates efficient, customised, and sustainable solutions that help customers achieve accurate results, reduced risk, and improved performance.

D&D Customisation at LCPL
1

2D Drawing & 3D Model of the Component

  • Customer requirement study
  • Specification review
  • Drawing preparation
2

Feasibility Study for Casting & Machining

  • Right process map identification
  • Technology selection
  • Cost & timeline assessment
3

Design Patterns & Manufacturing Process

  • Casting pattern design
  • Machining fixtures & tools
  • Process map with optimisation
4

Verification & Process Validation

  • Casting methodology simulation
  • Component dimension check
  • Metallurgical property verification
  • Review against specification

Quality You Can Trust

Get in touch to discuss your casting requirements and quality standards.

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